Our Purpose
LERC acts as a catalyst for change and improvement through collaborative and applied research,
offering new insights into lean thinking and how it can be applied to help organisations
improve their effectiveness and achievement of purpose.
Mission
LERC's mission is to design and deliver innovative lean thinking research and is dedicated to:
- Developing pioneering, innovative and collaborative lean thinking research that has practical and academic significance
- Helping organisations achieve world class performance through the application of lean thinking principles and techniques
- Disseminating lean thinking knowledge through a range of communication channels

1. Beginnings
LERC was formed in 1994, bringing together the benchmarking and lean production work of Daniel Jones (together with James Womack of MIT) and the work on supplier development and materials management of Peter Hines. Womack and Jones' seminal book 'The Machine that Changed the World' (1990) popularised the term "lean thinking" and its adoption accelerated with the publication of 'Lean Thinking' in 1996.
The Centre’s growth was rapid and it developed a range of research and education programmes reflecting lean's application in many sectors. It grew to some twenty plus staff, drawn from a wide range of sectors and functional areas, including logistics, engineering, operations, information technology, accounting and marketing.
Tow of its foundational research programmes were the International Car Distribution Programme (ICDP) and the Supply Chain Development Programme (SCDP).
2. Initial Focus & Growth
Originally, LERC's research concentrated in the automotive sector and then extended into new areas, as the desire to adopt and implement lean principles spread and its research portfolio grew to include, for example, automotive, steel, retailing, components distribution, packaging and food sectors.
Key programmes, projects and topics included the 3DayCar Programme, SUCCESS, Home Shopping Research Unit, Lean in Healthcare, Green & Lean, Integrated Transport Project, Tesco Lean Administration Project, the Food Process Innovation Unit (FPIU), Asda Supplier Association, Precision Concept Design Model of Manufacture for Competitive Advantage (PREMADE) and the Lean University In 2003 LERC co-founded the EPSRC funded Cardiff University Innovative Manufacturing Research Centre.
See the 'Our History' timeline below.
3. Expansion of Activities
LERC expanded the services it offered in response to the demand from the new sectors and businesses for assistance in 'going lean'. This led to the development of an executive education programme, including most notably, the MSc in Lean Operations - the world's first lean masters programme - with John Bicheno as course director, which added a service element in 2004.
The Centre became active in Knowledge Transfer Partnerships and ran many workshops and events, including major annual conferences, at which many world leading lean thinkers participated.
LERC became active in promoting and supervising PhD's and has had many successful candidates.
4. Under LCS Management
LERC developed and launched the Lean Competency System (LCS) in 2005 in response to a market need for a lean oriented workplace based qualifications framework. An accreditation method was developed and demand for the LCS grew steadily.
With organisational changes in 2012 several key members left LERC; meanwhile, a decision was taken to develop and expand the LCS and in 2014 a spin-out licenced company - Lean Competency Services Ltd - was launched.
With continuing interest in lean oriented research with a high practical focus, the LCS proposed to the Business School that it was in a good position to re-invigorate the LERC research agenda to not only underpin LCS development, but also to continue LERC's original mission and in 2018 it was agreed that the LCS should assume responsibility for managing LERC.
Professor John Bicheno
Professor of Lean Enterprise, University of Buckingham
Sarah Lethbridge
Executive Education Director, Cardiff Business School, Cardiff University
Her role is to work with external organisations, to understand their learning needs and to then design programmes of learning which employ the academic expertise of the Business School.
Sarah joined the Health and Services Team in the Lean Enterprise Research Centre in 2005. Since that time, she has worked on numerous lean projects in hospitals, universities and public and private services. She specialises in helping to develop the knowledge of continuous improvement teams and have worked with the Ministry of Justice's Lean Academy, their Shared Service Centre in Newport, the Value for Money team in the Home Office, Legal and General, Principality Building Society and Nestles to ensure that organisations approach lean in a holistic, sustainable way.
Her passion is to explore the interconnection of lean concepts and tools, helping people to understand how all of the lean ideas, support and inform each other, to bring about the pursuit of organisational perfection.
Professor Maneesh Kumar
Professor of Service Operations at Cardiff Business School, Cardiff University.
Professor Pauline Found
Head of Business Improvement Science & Lean, University of Buckingham & Knowledge Transfer Research Fellow, Cardiff University
Dr Tammi Sinha
Senior Lecturer in Operations & Project Management, University of Winchester Business School. Director of the Centre for Climate Change Education & Communication
Professor Nick Rich
Professor of Socio-Technical Systems Design (Operations Management), School of Management, Swansea University
His career started at Cardiff and his work was some of the most influential in terms of the development and dissemination of lean systems (Lean Enterprise Research Centre). He was trained in Japan by the Toyota Motor Corporation and holds one of the Elite IIES Toyota Fellowships. Working with his mentor Professor Dan Jones, Nick expanded his research into food retailing and production (Tesco, Unilever) and manufacturing. During this time he accumulated over £4mn of EPSRC funding and an Innovative Manufacturing Research Centre (£3,5mn to study nanotechnology and lean business systems). Nick’s interest in lean socio-technical systems and his passion for robust engineering maintenance (TPM) has won him many awards and accolades (innovation Prizes, and Shingo Examiner status). He took time out of the university system to work on a turnaround of a cosmetics company and having achieved that goal he returned to academia. Luck led Nick to the NHS when an anaesthetist called one day and asked if Nick’s engineering and human factors knowledge could be applied to surgery and theatres for patient flow. World healthcare research now dominates 70% of his research and almost 100% of his PhD students.
Whilst at Warwick Medical School, under Professor Mathew Cooke, Nick developed more of his human factors interests whilst funded by The Health Foundation to research safer clinical systems. This opened up pathways of socio-technical systems to explore. In 2011-12, Nick went to The Royal Mint to be the Chief Engineer of the 2012 Olympic medals.
At Swansea, he is part of the management team with responsibility for enterprise and innovation.
Professor Mark Francis
Professor of Management, Cardiff Metropolitan University
Mark has authored over 100 research publications and has been awarded over £1.8 million as a Principal Investigator (PI) during his academic career. Following ten years working in the IT industry in a variety of roles spanning software development, systems implementation and application consultancy, Mark joined LERC in 1996. During his 13 years there he designed and implemented numerous large applied research projects with firms such as Tesco, Bass, Unipart, BT, Sainsbury's, Whitbread (Beefeater), Kuwait Petroleum and The Royal Mint.
He founded the Food Process Innovation Unit (FPIU) within LERC and acted as its Director of Research for three years. He then spent one year on secondment to the EPSRC funded Cardiff University Innovative Manufacturing Research Centre (CUIMRC) to head the 'Process' theme of its flagship sustainable change (SUCCESS) programme. Other notable projects during his time at LERC included a successful NPD process improvement project with ASDA and six of its leading private-label suppliers (SANPD) and involvement the innovative Cardiff Lean University (LU) project.
His last role before leaving LERC was as Principal Investigator and project manager on a collaborative research project (PREMADE) involving Cardiff University, Queens University Belfast and Bombardier Aerospace Belfast; a large civil aircraft manufacturing firm. This was a three year, £250K TSB (DTI) funded project that subsequently won the Bombardier Aerospace Group's Worldwide Process Improvement Project of the Year (2009) Award. After joining Newport, Mark completed projects with British Airways Avionics Engineering and Torfaen County Borough Council, before acting as the Newport Project Leader in a £27m multi-institutional ERDF funded project called ASTUTE.
Forthcoming Events
LERC's workshops, seminars and conferences.